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CCAP-GZ-464204-2021: Implementation Rules for CCAP Mark Certification - Battery and charger for electric bicycle
CCAP-GZ-464204-2021
Serial No.: CCAP-GZ-464204:2021
Implementation Rules for CCAP Mark Certification
Battery and charger for electric bicycle
ISSUED ON: FEBRUARY 01, 2021
IMPLEMENTED ON: FEBRUARY 01, 2021
China Certification Centre for Automotive Products
Table of Contents
1 Application scope ... 4
2 Certification basis and standards ... 4
3 Certification mode selection and relevant requirements ... 4
3.1 Basic certification modes ... 4
4 Classification of certification unit ... 5
5 Certification entrusting ... 5
5.1 Proposal and acceptance of certification entrusting ... 5
5.2 Certification entrusting materials ... 6
5.3 Implementation ... 8
6 Certification implementations ... 9
6.1 Type test ... 9
6.2 Initial factory inspection ... 11
6.3 Certification evaluation and decision ... 16
6.4 Time-limit of certification ... 16
7 Post-certification supervision ... 16
7.1 Post-certification follow-up inspection ... 17
7.2 Production on-site sampling test or inspection ... 18
7.3 Market sampling test or inspection ... 19
7.4 Frequency and time of post-certification supervision ... 19
7.5 Record of post-certification supervision ... 20
7.6 Evaluation of post-certification supervision result ... 20
8 Certificate ... 20
8.1 Maintenance of certificate ... 20
8.2 Content of certificate ... 20
8.3 Change of certificate ... 21
8.4 Cancellation, suspension and withdrawal of certificate ... 22
8.5 Use of certificate ... 22
9 Certification marks ... 22
9.1 Mark style permitted to use ... 22
9.2 Use requirements ... 22
10 Charges ... 23
11 Certification responsibilities ... 23
12 Process and time-limit requirements related to technical disputes, complaints and appeal ... 23
Attachment 1 -- Description of battery and charger for electric bicycle ... 24
Attachment 2 – Type test and production conformity test items ... 26
Attachment 3 -- Production conformity requirements ... 27
Appendix 1 -- Factory quality assurance capability requirements ... 30
Appendix 2 -- Compilation requirements of production conformity control plan and
implementation report ... 36
Appendix 3 -- Recommended format of production conformity control plan ... 40
Attachment 4 -- Principles for manufacturing enterprise classification ... 44
Attachment 5 -- Requirements for using manufacturing enterprise testing resources to implement
testing and the use of other certification results ... 47
1 Application scope
This Rules is applicable to lithium-ion batteries, sealed lead-acid batteries, metal
hydride nickel batteries and their chargers for electric bicycles.
2 Certification basis and standards
2.1 For battery
GB/T 36972-2018, Lithium-ion battery for electric bicycle
GB/T 22199.1-2017, Valve-regulated lead-acid batteries for moped - Part 1: Technical
conditions
QB/T 2947.2-2008, Electric bicycles-cell or battery and chargers - Part 2: metal-hydride
Ni-ion batteries and chargers (Except charge retention capacity and cycle life)
2.2 For charger
GB/T 36944-2018, Technical requirements of charger for electric bicycles
QB/T 5511-2020, Lithium-ion battery charger for electric bicycle
In principle, the above standards shall implement the latest version issued by the
national standardization administrative department. When other versions of the
standard need to be used, the announcement of applicable relevant standard
requirements issued by CCAP shall be followed.
3 Certification mode selection and relevant requirements
3.1 Basic certification modes
The basic certification mode for implementing CCAP mark certification for battery and
charger for electric bicycle is:
Type test + initial factory inspection + post-certification supervision
The basic certification mode is based on the premise of manufacturing enterprises'
integrity and self-discipline, effective management, and stable production. It is
determined based on the inherent safety risk characteristics of the product and the
production process commonly used by manufacturing companies. CCAP has
formulated the "Principles for Classification of Manufacturing enterprises" (see
Attachment 4) to implement classified management of manufacturing enterprises.
Combining the classification management results, production methods and product
characteristics, certification elements are added to the basic certification mode, so as to
determine the certification mode applicable to manufacturing enterprises with different
capabilities and levels.
The post-certification supervision is a combination of post-certification follow-up
inspection, production on-site sampling test or inspection, and market sampling test or
inspection.
4 Classification of certification unit
The battery and its charger are divided into different units. In principle, battery and
charger for electric bicycle produced by the same producer (manufacturer) and the same
manufacturing enterprise (site) with no significant differences in the following aspects
are one certification unit:
4.1 Battery:
(1) Battery type (lithium-ion battery, lead-acid battery, metal hydride nickel battery);
(2) Materials (such as positive and negative electrode materials, etc.).
4.2 Charger:
(1) Charger category (Type I charger, Type II charger);
(2) Applicable battery types (lithium-ion batteries, lead-acid batteries, metal hydride
nickel batteries).
Same-unit may include multiple “models (or specifications)” products. Same-model
refers to those products of which the design has no impact to standard compliance.
For the same product that is of same manufacturer but of different manufacturing
enterprises, or for the same-model product that is of different manufacturers and of
same manufacturing enterprise, it may consider to only conduct the type test on the
samples of one unit. The products of other manufacturing enterprises / manufacturers
shall provide documents for conformity inspection.
5 Certification entrusting
5.1 Proposal and acceptance of certification entrusting
The certification client shall submit a certification entrustment to CCAP in an
appropriate manner in accordance with CCAP's certification process and requirements,
and shall be responsible for the authenticity and legality of the submitted certification
application materials. The certification client shall be able to assume relevant quality
and legal responsibilities. The battery producers (manufacturers) and manufacturing
enterprises entrusted with certification shall be able to produce normally and comply
with national laws, regulations and relevant industrial policy requirements.
CCAP will conduct a completeness and normative review of the certification
entrustment materials submitted by the certification client. If problems are found during
the review process, CCAP acceptance personnel will communicate with the
c. If the certification client is the seller or the importer, copies of relevant contract
signed between the seller and the manufacturer OR the importer and the
manufacturer shall be provided (when it is the first-time application and
when there is change);
d. Power of attorney of the client (when applicable);
e. For foreign certification client, it must provide the relevant certificate
documents to prove the authenticity of above materials and undertake
relevant legal responsibilities (including “three guarantees”, “call-back” and
relevant quality responsibilities).
(2) Information of certified product
1) Quality system d...