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CCAP-GZ-499422-2020: Implementation rules for CCAP mark certification -- Controller used for electric bicycles
CCAP-GZ-499422-2020
Serial No.: CCAP-GZ-499422:2020
Implementation Rules for CCAP Mark Certification
Controller used for electric bicycles
ISSUED ON: MARCH 10, 2020
IMPLEMENTED ON: MARCH 10, 2020
China Certification Centre for Automotive Products
Table of Contents
1 Application scope ... 4
2 Certification basis and standards ... 4
3 Certification mode ... 4
4 Classification of certification units ... 4
5 Certification entrusting ... 5
5.1 Certification process ... 5
5.2 Certification entrustment materials ... 5
5.3 Certification plan and certification contract ... 5
6 Certification implementation ... 6
6.1 Type test ... 6
6.2 Certification evaluation and decision ... 9
6.3 Time limit of certification ... 9
7 Post-certification supervision ... 10
7.1 Post-certification follow-up inspection ... 10
7.2 Sampling for test or inspection at the production site ... 12
7.3 Records of post-certification supervision ... 13
7.4 Evaluation of post-certification supervision results ... 13
8 Certificate ... 13
8.1 Maintenance of the certificate ... 13
8.2 Content of the certificate ... 14
8.3 Changes to certification certificates ... 14
8.4 Cancellation, suspension, and withdrawal of certificates ... 15
8.5 Use of certificates ... 15
9 Certification marks ... 15
9.1 Mark style permitted to use ... 15
9.2 Use requirements ... 16
10 Charges... 16
11 Certification responsibilities ... 16
12 Process and time limit requirements related to technical disputes, complaints, and
appeals ... 16
Appendix 1 -- List of documents and materials required to be submitted by the applicant
... 18
Appendix 2 -- Factory quality assurance ability requirements ... 23
1 Application scope
This Rules applies to the CCAP mark certification of controllers used for electric
bicycles.
2 Certification basis and standards
GB 17761-2018 Safety technical specification for electric bicycle
QB/T 2946-2008 Motor and controller used for electric bicycles
3 Certification mode
Type test + post-certification supervision
4 Classification of certification units
In principle, controller products produced by the same producer (manufacturer) and the
same manufacturing enterprise (location), and having no significant differences in the
following aspects could be classified as one certification unit:
(1) Structural type;
(2) Voltage level;
(3) Current level.
In principle, the certification client shall propose certification entrusting based on the
principle of classification of units. The same unit may include multiple "models (or
specifications)" of products.
For the same product produced by the same producer but different manufacturing
enterprises, or for the same model product produced by different producers but the same
manufacturing enterprise, it may be taken into account that the type test is only
conducted on the samples of one unit. For products from other manufacturing
enterprises/producers, documents shall be provided for conformity inspection.
5 Certification entrusting
5.1 Certification process
(1) Certification entrusting, materials review and acceptance;
(2) Dividing certification product units and formulating the certification plan;
(3) Signing the certification contract and charging;
(4) Product type test;
(5) Certification evaluation and decision;
(6) Issuing the certificate;
(7) Post-certification supervision.
5.2 Certification entrustment materials
See Appendix 1 "List of documents and materials to be submitted by the applicant".
5.3 Certification plan and certification contract
CCAP shall review the application materials. If the application materials need to be
supplemented or improved, it shall communicate with the client and require
supplementing and submitting relevant materials. After the review is completed, it shall
issue a notice of acceptance or not-acceptance to the client.
After accepting the application, CCAP shall formulate a certification plan according to
the audit result, which includes:
(1) The certification mode and unit division adopted;
(2) Type test plan (including the selection and confirmation of the laboratory);
(3) Estimated certification fees;
(4) Other matters and requirements that need to be explained.
CCAP shall give the above certification plan to the client. After reaching a consensus,
it shall sign a formal certification contract with the client as the basis for certification
implementation.
6 Certification implementation
6.1 Type test
6.1.1 Type test plan
CCAP shall formulate the product inspection plan after reviewing the materials. The
inspection plan includes requirements and quantity of all samples, the inspection
standard, inspection items, information on the labs that can be selected by the
certification client, etc.
6.1.2 Sample requirements of type test
The samples for type test shall be products produced by the manufacturing enterprise
that entrusts the certification according to normal processing methods. The certification
client shall ensure that the samples provided by it are consistent with the actual products
produced, and shall not obtain samples for testing by borrowing, renting, purchasing,
etc.
In principle, the certification client shall send samples to the laboratory contracted by
CCAP for testing. If necessary, CCAP can also use on-site sampling/sealing to obtain
samples for testing according to the requirements of the type test plan.
If there is only one model in one certification unit, samples of that model shall be sent
for testing. If there are multiple models in one unit, CCAP can choose a representative
model; a differential test shall be made for other models when necessary.
CCAP and/or the laboratory shall review the authenticity of the samples provided by
the certification client. If the laboratory has doubts about the authenticity of the sample,
it shall explain the situation to CCAP and handle it accordingly.
In principle, it shall be ensured that samples are sent to the laboratory for a type test
within 10 days. If samples are not sent within the specified time due to special
circumstances, sufficient reasons for delaying sample delivery must be provided to
CCAP.
6.1.2.1 Number of type test samples
The number of samples to be submitted shall comply with the provisions in Table 1 of
this Rules.
The number of test samples that need to be supplemented for a differential test shall be
subject to the test plan finally confirmed by CCAP.
7 Post-certification supervision
7.1 Post-certification follow-up inspection
7.1.1 Type, frequency and inspection time of post-certification follow-up inspection
The post-certification supervision for the electric bicycle controller is divided into two
types: initial supervision and regular supervision.
The initial supervision refers to the first post-certification supervision implemented by
CCAP on the certified enterprise within 6 months after the issuance of the first
certificate.
Regular supervision refers to the post-certification supervision that CCAP implements
according to the post-certification supervision plan after the initial supervision is
implemented on the certified enterprise. In principle, regular supervision shall be
carried out at least once a year.
The time for post-certification follow-up inspection is determined according to the
number of categories of certified products, with due consideration to the production
scale of...