JB/T 7016-2017 English PDF (JBT7016-2017)

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JB/T 7016-2017: Storage/retrieval machine
JB/T 7016-2017
JB
MACHINERY INDUSTRY STANDARD
OF THE PEOPLE’S REPUBLIC OF CHINA
ICS 53.080
J 83
Record No.: 57881-2017
Replacing JB/T 2960-1999, JB/T 7016-1993
Storage/Retrieval Machine
ISSUED ON: JANUARY 09, 2017
IMPLEMENTED ON: JULY 01, 2017
Issued by: Ministry of Industry and Information Technology of the People’s
Republic of China
Table of Contents
Foreword ... 4
1 Scope ... 5
2 Normative References ... 5
3 Terms and Definitions ... 7
4 Basic Parameters ... 8
5 Basic Compositions ... 8
5.1 Lower beam ... 8
5.2 Upright column ... 9
5.3 Upper beam ... 9
5.4 Pallet ... 9
5.5 Operating mechanism ... 9
5.6 Lifting mechanism ... 9
5.7 Load handling device ... 10
5.8 Rail ... 10
5.9 Control system ... 10
5.10 Others ... 10
6 Technical Requirements ... 10
6.1 General requirements ... 10
6.2 Manufacturing and installation requirements ... 12
6.3 Performance requirements ... 22
7 Test Methods ... 24
7.1 Preparation before the test ... 24
7.2 Test instrument and test load ... 24
7.3 Working performance test of fork ... 25
7.4 Operating performance test... 25
7.5 Lifting performance test of pallet ... 26
7.6 Static load test ... 26
7.7 Dynamic load test ... 26
7.8 Static stiffness test ... 27
7.9 Safety performance test ... 27
7.10 Determination of noise ... 28
7.11 Operational performance test ... 29
7.12 Assessment of availability ... 30
8 Inspection Rules ... 31
8.1 Exit-factory inspection ... 31
8.2 Type inspection ... 32
9 Marking, Packaging, Transportation and Storage ... 32
Storage/Retrieval Machine
1 Scope
This Standard specifies the terms and definitions, basic parameters, basic composition,
technical requirements, test methods, inspection rules, marking, packaging, transportation and
storage of storage/retrieval machine.
This Standard applies to storage/retrieval machine (hereinafter referred to as "stackers") used
in three-dimensional warehouses.
2 Normative References
The following documents are essential to the application of this document. For the dated
documents, only the versions with the dates indicated are applicable to this document; for the
undated documents, only the latest version (including all the amendments) is applicable to this
document.
GB/T 191 Packaging – Pictorial Marking for Handling of Goods
GB/T 699-2015 Quality Carbon Structural Steels
GB/T 700-2006 Carbon Structural Steels
GB/T 1231 Specifications of High Strength Bolts with Large Hexagon Head, Large
Hexagon Nuts, Plain Washers for Steel Structures
GB/T 1243 Short-pitch Transmission Precision Roller and Bush Chains, Attachments and
Associated Chain Sprockets
GB/T 3077 Alloy Structure Steels
GB/T 3098.1 Mechanical Properties of Fasteners - Bolts, Screws and Studs
GB/T 3098.2 Mechanical Properties of Fasteners - Nuts
GB/T 3323-2005 Radiographic Examination of Fusion Welded Joints in Metallic Materials
GB/T 3632 Sets of Torshear Type High Strength Bolt Hexagon Nut and Plain Washer for
Steel Structures
GB 5226.1 Electrical Safety of Machinery - Electrical Equipment of Machines - Part 1:
General Requirements
GB/T 6074 Leaf Chains Clevises and Sheaves - Dimensions Measuring Forces and Tensile
Strengths
GB/T 6417.1 Classification and Explanation of Imperfections in Fusion Welded Joints
GB/T 8918 Steel Wire Ropes for Important Purposes
GB/T 8923.1-2011 Preparation of Steel Substrates before Application of Paints and
Related Products - Visual Assessment of Surface Cleanliness - Part 1: Rust Grades and
Preparation Grades of Uncoated Steel Substrates and of Steel Substrates after Overall
Removal of Previous Coatings
GB/T 9286-1998 Paints and Varnishes - Cross Cut Test for Films
GB/T 9439-2010 Grey Iron Castings
GB/T 10095.1-2008 Cylindrical Gears - System of Accuracy - Part 1: Definitions and
Allowable Values of Deviations Relevant to Corresponding Flanks of Gear Teeth
GB/T 10095.2-2008 Cylindrical Gears - System of Accuracy - Part 2: Definitions and
Allowable Values of Deviations Relevant to Radial Composite Deviations and Runout
Information
GB/T 10096-1988 Accuracy of Rack
GB/T 11352-2009 Carbon Steel Castings for General Engineering Purpose
GB/T 13306 Plates
GB/T 13384 General Specifications for Packing of Mechanical and Electrical Product
GB 50254 Code for Construction and Acceptance of Low-Voltage Apparatus Electric
Equipment Installation Engineering
GB 50256 Code for Construction and Acceptance of Electric Device of Crane Electrical
Equipment Installation Engineering
JB/T 5319.1 Storage/Retrieval Machine – Vocabulary
JB/T 5323-2017 Welded Type Steel Structure Rack for Tiered Warehouse Facility –
Technical Conditions
JB/T 6392-2008 Rail Wheels for Crane
JB/T 9005.1 Casting Sheaves for Cranes - Groove Profiles
JB/T 9005.2 Casting Sheaves for Cranes - Selected Series and Matching of Diameters
consultation between the user and the manufacturer.
6.1.2 Materials
6.1.2.1 When the important components (including the upper beam, the lower beam, the upright
column, the pallet and the lifting mechanism) of the stacker are made of steel, the material shall
be selected with a mechanical property no lower than Q235-B specified in GB/T 700-2006.
6.1.2.2 The material of main parts (such as wheels, gears, pulleys, drums, forks, etc.) shall be
determined according to their functional requirements. Selection principle: The mechanical
properties of iron castings shall be no lower than HT200 specified in GB/T 9439-2010; the
mechanical properties of steel castings shall be no lower than ZG230-450 specified in GB/T
11352-2009; and the mechanical properties of forgings shall be no lower than 45 steel specified
in GB/T 699-2015.
6.1.3 Welding
6.1.3.1 There shall be no obvious defects visible by visual inspection specified in GB/T 6417.1
on the outside of the welding seam.
6.1.3.2 The quality grade of the butt welds in the main stress-bearing parts of important
components shall be no lower than Grade II specified in GB/T 3323-2005.
6.1.4 Common parts
6.1.4.1 Lifting wire rope
6.1.4.1.1 The round strand wire rope specified in GB/T 8918 shall be used for the steel wire
rope.
6.1.4.1.2 The wire rope shall be made of at least 114 wire rope strands. The tensile strength of
the steel wire is 1570 N/mm2 ~ 1960 N/mm2.
6.1.4.1.3 Wire rope safety factor: It shall be no less than 5 when there is no lift cab; and it shall
be no less than 9 when there is a lift cab.
6.1.4.2 Chains and sprockets
6.1.4.2.1 The chain shall generally adopt the short-pitch precision roller chain specified in GB/T
1243 or the plate chain specified in GB/T 6074.
6.1.4.2.2 The tooth shape and tolerance of the sprocket shall comply with the provisions of
GB/T 1243.
6.1.4.2.3 The teeth and grooves of the sprocket shall not have surface defects that can cause
damage to the chain.
6.1.4.2.4 All moving chains and sprockets shall be easy to lubricate.
6.1.4.2.5 Lifting chain safety factor: It shall be no less than 5 when there is no lift cab; and it
shall be no less than 10 when there is a lift cab.
6.1.4.3 Buffer
For a stacker with a forced speed limiting device, the buffer shall be selected according to the
actual maximum speed (but no lower than 70% of the rated speed) that may occur after forced
deceleration; for a stacker without a forced speed limiting device, the buffer shall be selected
at 100% rated speed.
6.1.4.4 Mater...