GB/T 18166-2008 English PDF (GBT18166-2008)

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GB/T 18166-2008: Specification of amusement rides monorail category
GB/T 18166-2008
GB
NATIONAL STANDARD
OF THE PEOPLE’S REPUBLIC OF CHINA
ICS 97.200.40
Y 57
Replacing GB 18166-2000
Specifications of amusement rides monorail category
ISSUED ON. NOVEMBER 12, 2008
IMPLEMENTED ON. MAY 01, 2009
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of the People's Republic of China;
Standardization Administration of the People's Republic of China.
Table of contents
Foreword ... 3 
1 Scope ... 5 
2 Normative references ... 5 
3 General ... 6 
4 Basic design requirements ... 6 
5 Drive system ... 8 
6 Electrical and control systems ... 8 
7 Track and column ... 9 
8 Vehicles ... 10 
9 Safety facilities ... 11 
10 Manufacture and installation ... 12 
11 Test method ... 13 
12 Inspection rules ... 15 
Appendix A (Normative) Provisions on “main parts”, “important shaft and pin”,
and “important weld” ... 17 
Foreword
This standard replaces GB 18166-2000 “Specifications of amusement rides
monorail category”. As compared with GB 18166-2000, the main changes of
this standard are as follows.
- In Chapter 1 “Scope”, ADD the design, manufacture, alteration, inspection
and installation of overhead amusement rides.
- ADD the following clauses. Chapter 5 “Drive Systems”, Chapter 6,
“Electrical and control system”, Chapter 7 “Tracks and columns”, Chapter
8 “Vehicles”, Chapter 9 “Safety facilities”, AND Chapter 10 “Manufacture
and installation”.
- CHANGE the original “technical requirements” to Chapter 4 “Basic design
requirements”; ADD all kinds of loads to be considered in design; ADD the
design calculations. including stress and stiffness calculation, fatigue
strength, and so on.
- In Chapter 6 “Electrical and control system”, mainly ADD and MODIFY the
following contents. ADD the requirements to be followed by the electrical
and control system as well as the use of programmable controllers; ADD
the requirements for transformers.
- In Chapter 7 “Track and column”, ADD the structural requirements of the
track and column; ADD the temperature stress control requirements;
- In Chapter 8 “Vehicles”, ADD the requirements for foot pedal.
- In Chapter 9 “Safety facilities”, ADD the requirements for safety marking.
- In Chapter 11 “Test method”, DELETE the electrical parameter
measurement.
- In Chapter 12 “Inspection rules”, ADD three serious product defects. lack
of emergency button and button type failing to comply with requirements;
safety handle and foot pedal damage and fail; lack of emergency rescue
measures.
- ADD the provisions of Appendix A (normative) on “main parts”, “important
shafts and pins”, and “important welds”.
Appendix A of this standard is a normative appendix.
Specifications of amusement rides monorail category
1 Scope
This standard specifies the general technical conditions and technical
requirements of the amusement rides monorail category.
This standard applies to the design, manufacture, installation, alteration,
maintenance, testing, inspection and use management of the amusement
rides monorail category.
2 Normative references
The provisions in following documents become the provisions of this Standard
through reference in this Standard. For the dated references, the subsequent
amendments (excluding corrections) or revisions do not apply to this Standard;
however, parties who reach an agreement based on this Standard are
encouraged to study if the latest versions of these documents are applicable.
For undated references, the latest edition of the referenced document applies.
GB/T 1447 Fiber-reinforced plastics composites - Determination of tensile
properties
GB/T 1449 Fiber-reinforced plastics composites - Determination of flexural
properties
GB/T 1451 Fiber-reinforced plastics composites - Determination of Charpy
impact properties
GB 5226.1 Safety of machinery - Electrical equipment of machines - Part 1.
General requirements (GB 5226.1-2002, IEC 60204-1.2000, IDT)
GB/T 7403.1 Lead-acid traction batteries (GB/T 7403.1-2008, IEC
60254-1.2005, Lead-acid traction batteries - Part 1. General requirements
and methods of test, MOD)
GB 8408-2008 Amusement device safety code
GB/T 15706 (all parts) Safety of machinery - Basic concepts and general
principles for design
GB 16754 Safety of machinery - Emergency stop - Principles for design (GB
16754-1997, eqv ISO/IEC 13850.1995)
GB/T 16855.1 Safety of machinery - Safety-related parts of control systems
- Part 1. General principles for design (GB/T 16855.1-2005, ISO
138491.1999, MOD)
GB 19212.1 Safety of power transformers, power supplies, reactors, and
similar products - Part 1. General requirements and tests (GB 19212.1-2003,
IEC 615581.1998, MOD)
GB/T 20438 (all parts) Functional safety of electrical / electronic /
programmable electronic safety-related systems
GB 50017-2003 Code for design of steel structures
GB 50231 General code for construction and acceptance of mechanical
equipment installation engineering
GB 50256 Code for construction and acceptance of electric device of crane
electrical equipment installation engineering
3 General
3.1 The amusement rides monorail category the amusement rides running
along the overhead track AND are driven by manpower, internal combustion
engine and electricity, including those of the similar movement types
(hereinafter shortly referred to as amusement ride).
3.2 The design, manufacture, installation, alternation, maintenance, test and
use management of amusement rides shall follow this standard AND comply
with the requirements of GB 8408-2008.
3.3 The design, manufacture, installation, and use of amusement rides shall
ensure personal safety.
3.4 Other requirements not mentioned in this standard shall be carried out in
accordance with the relevant national standards, norms and regulations.
4 Basic design requirements
4.1 Basic requirements
6.5.1 It is preferable for the electrical cable (wire) connection between vehicles
to have electrical plug.
6.5.2 The slip cable and slider shall comply with the provisions of GB 50256.
6.6 The grounding system shall comply with the provisions of 6.6.1, 6.6.2 and
6.6.4 of GB 8408-2008; AND the insulation resistance between the track and
the conductor rail shall be not less than 0.1 MΩ.
6.7 There shall be a short-circuit protection device on the electric amusement
ride.
6.8 Battery-powered amusement ride
6.8.1 The battery shall be fixed firmly.
6.8.2 The battery shall be sealed well AND free from leakage or seepage; AND
the technical performance of the lead-acid battery shall comply with the
provisions of GB/T 7403.1.
6.8.3 Under the rated load, the continuous working hours of the battery based
on actual working conditions shall be not less than 4 h.
6.9 Decorative lighting
6.9.1 When the decorative lighting voltage is easy to be accessible by the
passengers, it shall use the safety voltage of not more than 48 V.
6.9.2 When the decorative lighting voltage which is hard to be accessible by
the passengers uses the unsafe voltage, it shall use leakage circuit protection
device.
7 Track and column
7.1 The structural design of the track and column shall comply with the
requirements of Chapter 8 of GB 50017-2003.
7.2 The distance between the columns of the amusement ride track shall be
reasonably configured, the transition between the tracks of different curvature
radius shall b...