JB/T 3300-2010 English PDF (JB/T3300-2010)

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JB/T 3300-2010: [2012XG included] Counterbalanced fork-lift trucks. Testing method for whole machines
JB/T 3300-2010
JB
MACHINERY INDUSTRY STANDARD
OF THE PEOPLE’S REPUBLIC OF CHINA
ICS 53.060
J 83
Filing No..
Replacing JB/T 3300-1992
Counterbalanced fork-lift trucks -
Testing method for whole machines
ISSUED ON. FEBRUARY 11, 2010
IMPLEMENTED ON. JULY 1, 2010
Issued by. Ministry of Industry and Information Technology of the
People’s Republic of China.
Table of Contents
Foreword ... 4 
1 Scope ... 6 
2 Normative references ... 6 
3 Test load and status ... 7 
4 Preparations before test ... 8 
5 General test conditions ... 10 
6 Determination of major structural parameters and technical characteristic
parameters ... 11 
7 Stability test ... 19 
8 Loading and unloading performance test ... 19 
9 Steering performance test ... 21 
10 Operating performance test ... 28 
11 Dynamic performance test ... 30 
12 Energy consumption test ... 34 
13 Braking performance test ... 37 
14 Vibration test ... 39 
15 Noise test ... 39 
16 Security performance test for overhead guards ... 39 
17 Thermal balance test ... 39 
18 Operating force determination ... 41 
19 Strengthening test ... 41 
Appendix A (Normative) Vibration test methods for the counterbalanced fork-
lift trucks ... 48 
Appendix B (Normative) Methods for measuring the radiation noise of the
counterbalanced fork-lift trucks ... 58 
References ... 66 
Notification on the amendment of ... 67 
machinery industry standard ... 67 
Foreword
This Standard replaces JB/T 3300-1992 Counterbalanced fork-lift trucks -
Testing method for whole machines.
Compared with JB/T 3300-1992, the major changes of this Standard are as
follows.
— The scope of application of the standard has been adjusted to the internal
combustion counterbalanced fork-lift trucks with the rated lifting capacity
of 500kg ~ 10,000kg and the battery-powered counterbalanced fork-lift
trucks with the rated lifting capacity of 500kg ~ 5,000kg.
— ADD the foreword, Appendixes A and B, Chapter 3, Sections 4.2.1.4 and
19.3, Tables 3, 4 and 7, Figures 8, 9, 10 and 11.
— Modifications in this Standard. Sections 3.2.1.1, 3.2.1.2, 3.2.1.3, 3.2.2.3,
4.3.2, 4.3.3, 4.3.4, 4.3.6, 4.3.7, 4.3.8, 5.2.5, 5.3.2, 5.3.4, 5.3.5, 7.2, 7.4.1,
7.4.2, 7.4.3, 7.4.4, 7.4.5, 7.4.6, 7.4.7, 8.4.3, 8.4.4, 9.2, 9.4.5, 10.2, 10.4.1,
10.4.2.1, 10.4.3.1, 10.4.3.2, 10.4.4.2, 10.4.4.3, 11.4.1.1, 11.4.1.3,
11.4.2.1, 11.4.2.4, 12.4, 12.4.2, 12.4.3, 12.4.4, 16.5.1, 16.5.2, 16.5.3,
17.4.2, 18.2.1, 18.2.2, 18.2.2.1, 18.2.2.2, 18.3.1, 18.3.2 and 18.3.3.5,
Chapters 11, 13, 14 and 15, Tables 4, 5, 6 and 7, Figures 4, 5, 6, 8, 9, 10,
11, 12 and 15.
— This Standard cancels the Chapter 19 “Tests for industrial use”, Appendix
A “Table of test records”, Sections 3.3.2.4, 3.2.2.5, 4.3.1, 4.3.9, 4.3.10,
4.3.11, 5.1, 7.1, 7.3, 7.4.8b, 7.4.9, 8.1, 8.2, 8.3, 9.1, 9.3, 9.4.2, 10.1, 10.3,
10.4.4.1, 11.1, 11.2, 11.3, 12.1, 12.3, 16.1, 16.3, 16.4e, 17.1, 17.2, 17.3,
18.1, 18.2.3.4 and 18.2.3.5, Tables 3 and 4, Figures 8, 9, 13 and 14 in
the original standard.
The Appendixes A and B of this Standard are normative.
This Standard was proposed by China Machinery Industry Federation.
This Standard shall be under the jurisdiction of the Beijing Hoisting and
Conveying Machinery Research Institution (now known as “Beijing Materials
Handling Research Institute”).
Responsible drafting organization of this Standard. Beijing Hoisting and
Conveying Machinery Research Institution (now known as “Beijing Materials
Handling Research Institute”).
Counterbalanced fork-lift trucks -
Testing method for whole machines
1 Scope
This Standard specifies the test method for whole machines of the
counterbalanced fork-lift trucks’ preparations before test, test conditions,
parameter determination and stability, loading and unloading performance,
steering performance, operating performance, dynamic performance, energy
consumption, braking performance, vibration, noise, etc.
This Standard is applicable to the internal combustion counterbalanced fork-lift
trucks with the rated lifting capacity of 500kg ~ 10,000kg (referred to as “internal
combustion fork-lift trucks” in particular to the internal combustion
counterbalanced fork-lift trucks) and the battery-powered counterbalanced fork-
lift trucks with the rated lifting capacity of 500kg ~ 5,000kg (referred to as
“battery-powered fork-lift trucks” in particular to the battery-powered
counterbalanced fork-lift trucks), which are hereinafter referred to as “fork-lift
trucks”. Other types of fork-lift trucks can use this Standard for reference.
2 Normative references
The provisions in the following documents become the provisions of this
Standard through reference in this Standard. For dated references, the
subsequent amendments (excluding corrections) or revisions do not apply to
this Standard. However, parties who reach an agreement based on this
Standard are encouraged to study if the latest editions of these documents are
applicable. For undated references, the latest editions apply to this Standard.
GB/T 3785 Electric, sonic properties and measuring methods for sound level
meters
GB/T 5141 Counterbalanced fork-lift trucks - Stability test (GB/T 5141-2005,
ISO 1074.1991, IDT)
GB/T 5143 Industrial trucks - Overhead guards - Specification and testing
(GB/T 5143-2008, ISO 6055.2004, IDT)
JB/T 2390 Counter balanced fork lift trucks - Basic parameter
ISO 5767 Industrial trucks operating in special condition of stacking with
mast tilted forward - Additional stability test
b) Standard no-load operating status. OPERATE under standard no-load status
and the condition of mast tilting backward to the greatest extent.
c) Standard load status. The fork-lift trucks shall be equipped with test loads.
The masts shall be vertical. The upper surfaces of the forks shall be 300mm
away from the ground.
d) Standard load operating status. OPERATE under standard load status and
the condition of mast tilting backward to the greatest extent.
4 Preparations before test
4.1 Purpose of the preparations
Before the test, the fork-lift trucks shall have normal technical status, so as to
ensure the correctness of the test results. In the meanwhile, ELIMINATE
various hidden dangers to ensure the security and the smooth conduct of the
test, and to avoid accidents.
4.2 Work items
4.2.1 Test forklift acceptance
4.2.1.1 REGISTER the product certificate, manufacturing plant’s name,
product model, product serial number or manufacturing date, and the original
dimensions of the parts that need to be dismantled and inspected.
4.2.1.2 CHECK the integrity of the fork-lift trucks’ assemblies, components,
accessories, accessory devices and attached tools, tightening degree of the
fasteners in key positions, lubrication and sealing conditions of the assemblies’
lubricating oil and points, sealing conditions of the hydraulic systems and oil
pipe connectors, insulation resistance between batteries and bodies of the
battery-powered fork-lift trucks, and firmness of the battery cells in the
containers, battery containers in the frames and battery system wiring.
4.2.1.3 CHECK the assembly condition of the fork-lift trucks. For the fork-lift
trucks in standard no-load operating status, CHECK whether the steering
system, transmission system, braking system, operating system, electrical
system and battery container sets are normal and reliable. For the fork-lift trucks
i...