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QC/T 1023-2015 English PDF (QCT1023-2015)

QC/T 1023-2015 English PDF (QCT1023-2015)

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QC/T 1023-2015: General Requirement of Traction Battery System for Electric Vehicles
QC/T 1023-2015
QC
AUTOMOTIVE INDUSTRY STANDARD
OF THE PEOPLE’S REPUBLIC OF CHINA
ICS 43.040
T 35
General requirement of traction
battery system for electric vehicles
ISSUED ON. OCTOBER 10, 2015
IMPLEMENTED ON. MARCH 01, 2016
Issued by. Ministry of Industry and Information Technology of the
People's Republic of China
Table of Contents
Notice ... 3 
Foreword ... 5 
1 Scope ... 6 
2 Normative references ... 6 
3 Terms and definitions ... 8 
4 Traction battery pack model ... 9 
5 Requirements ... 9 
6 Assembly of traction battery system ... 14 
7 Component interface of traction battery system ... 16 
8 Test methods ... 16 
9 Identification and marking ... 21 
10 Transportation and storage ... 21 
Annex.
13 automotive industry standard numbers, standard names and date of
implementation
No. Standard No. Standard name Standard No. substituted
Date of
implementation
649 QC/T 1014-2015 The starting motor commutator for Automobile and motorcycle March 1, 2016
650 QC/T 1015-2015 Automotive air conditioner controller
March 1, 2016
651 QC/T 501-2015 Automotive Signal Flasher QC/T 501-1999 March 1, 2016
652 QC/T 1016-2015 Door trim panel assembly for passenger cars
March 1, 2016
653 QC/T 1017-2015 Headlamp cleaning nozzle assembly
March 1, 2016
654 QC/T 1018-2015 Step Plate for Automotive March 1, 2016
655 QC/T 1019-2015
Performance requirements and
bench test methods of
automobile gear shifting control
device
March 1, 2016
656 QC/T 1020-2015
Test methods for constant
velocity universal joint and
assemblies for Automobiles
March 1, 2016
657 QC/T 1021-2015
Performance requirements and
bench test methods of ball stud
assy of automotive suspension
March 1, 2016
658 QC/T 648-2015
Performance requirements and
bench test methods of
automotive steering tie rod assy
QC/T 304-1999
QC/T 648-2000
QC/T 650-2000
March 1, 2016
659 QC/T 1022-2015
Technical specification for
reduction gearbox of battery
electric passenger cars
March 1, 2016
660 QC/T 1023-2015
General Requirement of Traction
Battery System for Electric
Vehicles
March 1, 2016
661 QC/T 1024-2015 One-part polyurethane sealant for automobiles
March 1, 2016
General requirement of traction
battery system for electric vehicles
1 Scope
This standard specifies the general requirements of traction battery system for
electric vehicles.
This standard is applicable to traction battery systems for electric vehicles.
2 Normative references
The following documents are essential to the application of this document. For
the dated documents, only the versions with the dates indicated are applicable
to this document; for the undated documents, only the latest version (including
all the amendments) are applicable to this Standard.
GB 2893 Safety colors
GB 2894-2008 Safety signs and guideline for the use
GB 4208-2008 Degrees of protection provided by enclosure (IP code)
GB 21966 Safety of primary and secondary lithium cells and batteries during
transport
GB/T 2423.1-2008 Environmental testing for electric and electronic products
- Part 2. Test methods - Test A. Cold
GB/T 2423.2-2008 Environmental testing for electric and electronic products
- Part 2. Test methods - Test B. Dry heat
GB/T 2423.3-2006 Environmental testing for electric and electronic products
- Part 2. Test methods - Test Cab. Damp heat steady state
GB/T 2423.5-1995 Environmental testing for electric and electronic products
- Part 2. Test methods - Test Ea and guidance. Shock
GB/T 2423.10-2008 Environmental testing for electric and electronic
products - Part 2. Test methods - Test Fc. Vibration (sinusoidal)
GB/T 2423.17-2008 Environmental testing for electric and electronic
products - Part 2. Test methods - Test Ka. salt mist
GB/T 5013.1 Rubber insulated cables of rated voltages up to and including
450/750 V - Part 1. General requirements
GB/T 5023.1 Polyvinyl chloride insulated cables of rated voltages up to and
including 450/7 50 V - Part 1. General requirements
GB/T 18384.1-2001 Electric vehicles - Safety specification - Part 1.
On-board energy storage
GB/T 18384.2-2001 Electric vehicles - Safety specification - Part 2.
Functional means and protection against failure
GB/T 18384.3-2001 Electric vehicles - Safety specification - Part 3.
Protection of persons against electric hazards
GB/T 18455-2010 Package recycling marking
GB/T 18487.1-2001 Electric vehicle conductive charging system – Part 1.
General requirements
GB/T 19596 Terminology of electric vehicles
GB/T 19666 Flame retardant and fire resistant wires and cables
GB/T 20234.1 Connection set for conductive charging of electric vehicles –
Part 1. General requirements
GB/T 20234.2 Connection set for conductive charging of electric vehicles –
Part 2. AC charging coupler
GB/T 20234.3 Connection set for conductive charging of electric vehicles –
Part 3. DC charging coupler
GB/T 27930 Communication protocols between off-board conductive
charger and battery management system for electric vehicle
GB/T 31467.3 - 2015 Lithium-ion battery pack and system for electric
vehicles - Part 3. Safety requirements and test methods
GB/T 31486-2015 Technical requirements and test methods for traction
battery of electric vehicle electrical performance
QC/T 413 Basic technical requirements for automotive electric equipment
QC/T 417.1 Road vehicles – Connection for on-board electrical wiring
harnesses – Part 1. Definitions, test methods and general performance
requirements (the automobile part)
QC/T 417.3 Road vehicles – Connection for on-board electrical wiring
harnesses – Part 3. Tabs for single-pole connections – Dimensions and
specific requirements
5.4.6.1 It shall maintain the uniformity of the internal temperature field of the
traction battery system. When the traction battery system is tested in
accordance with 8.5.4, the temperature difference of the internal temperature
field in the traction battery pack shall not exceed 5 °C.
5.4.6.2 If the traction battery system consists of multiple traction battery packs,
during the layout of the traction battery packs in the vehicle, it shall consider
the consistency of the ambient temperature, AND it is preferable for the
temperature difference between different traction battery packs to be within the
range of 8 °C.
5.5 Safety requirements
5.5.1 IP protection degree.
After the tests of 8.6.1.1 and 8.6.1.2, the protection degree of the traction
battery system not be lower than IP55.
5.5.2 Electrical insulation performance.
The electrical insulation performance of the traction battery system shall
comply with the calculation requirements of 6.1 in GB/T 18384.1-2001 AND the
performance requirements of 6.2 in GB/T 18384.3-2001.
5.5.3 High voltage power-off protection.
The traction battery system having a voltage higher than 60 V shall have an
automatic power-off device, AND it is preferable to have a manual power-off
device.
5.5.4 Overcurrent protection.
When the output current of the traction battery system rises up to the set
overcurrent value, it shall limit the discharge power of the battery system OR
otherwise require the vehicle control ECU to perform power limit, AND
meanwhile it is preferable for the battery system to be able to output alarm
signal.
5.5.5 Overtemperature prote...
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