QC/T 1160-2022 English PDF (QCT1160-2022)

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QC/T 1160-2022: Guidelines on evaluation of whole vehicle manufacturing green factory in automobile industry
QC/T 1160-2022
QC
AUTOMOBILE INDUSTRY STANDARD
OF THE PEOPLE’S REPUBLIC OF CHINA
ICS 43.020
CCS T 40
Guidelines on evaluation of whole vehicle manufacturing
green factory in automobile industry
ISSUED ON: APRIL 08, 2022
IMPLEMENTED ON: OCTOBER 01, 2022
Issued by: Ministry of Industry and Information Technology of PRC
Table of Contents
Foreword ... 6
1 Scope ... 7
2 Normative references ... 7
3 Terms and definitions ... 8
4 Basic requirements ... 9
5 Infrastructure ... 12
6 Management system ... 13
7 Energy and resource input ... 15
8 Products ... 16
9 Environmental emissions ... 16
10 Performance ... 17
11 Evaluation ... 19
Appendix A (Normative) Calculation method of green factory performance index ... 21
Appendix B (Normative) Evaluation indicators of green factory ... 25
References ... 37
Guidelines on evaluation of whole vehicle manufacturing
green factory in automobile industry
1 Scope
This document specifies the terms and definitions, basic requirements, infrastructure,
management system, energy and resource input, products, environmental emissions,
performance, evaluation methods, etc. of the guidelines on evaluation of whole vehicle
manufacturing green factory in automobile industry.
This document is applicable to the evaluation of whole vehicle manufacturing green
factory in automobile industry.
2 Normative references
The contents of the following documents constitute the essential provisions of this
document through normative references in the text. Among them, for dated references,
only the version corresponding to the date applies to this document; for undated
references, the latest version (including all amendments) applies to this document.
GB 8978 Integrated wastewater discharge standard
GB 12348 Emission standard for industrial enterprises noise at boundary
GB 14554 Emission standards for odor pollutants
GB 16297 Comprehensive emission standard of air pollutants
GB 17167 General principle for equipping and managing of the measuring
instrument of energy in organization of energy using
GB 18597 Standard for pollution control on hazardous waste storage
GB 18599 Standard for pollution control on the non-hazardous industrial solid waste
storage and landfill
GB/T 19001 Quality management systems - Requirements
GB/T 19515 Road vehicles - Recyclability and recoverability - Calculation method
GB/T 23331 Energy management systems - Requirements with guidance for use
GB/T 24001 Environmental management systems - Requirements with guidance for
use
GB 24409 Limit of harmful substances of vehicle coatings
GB 24789 General rules for equipping and managing of the water measuring
instrument in water-use organization
GB/T 30512 Requirements for prohibited substances on automobiles
GB/T 32150 General guideline of the greenhouse gas emissions accounting and
reporting for industrial enterprises
GB/T 32327-2015 Guide for evaluating industrial wastewater treatment and reuse
technology
GB/T 33460 Specifications for compiling dismantling manual of end-of-life
vehicles
GB/T 33761-2017 General principles for green product assessment
GB/T 36132-2018 General principles for assessment of green factory
GB/T 37393 Digital factory - General technical requirements
GB 37822 Standard for fugitive emission of volatile organic compounds
GB/T 45001 Occupational health and safety management systems - Requirements
with guidance for use
GB 50033 Standard for daylighting design of buildings
GB 50034 Standard for lighting design of buildings
GB/T 50353 Standard measurement for construction area of building
GB/T 50878 Evaluation standards for green industrial buildings
QC/T 1157-2022 Method of calculating comprehensive energy consumption for unit
output of automobile products
ISO 14001 Environmental management systems - Requirements with guidance for
use
3 Terms and definitions
The following terms and definitions apply to this document.
business processes;
d) Ensure that the resources required for green factory construction, operation and
maintenance are available;
e) Communicate the importance of effective green manufacturing and the
importance of meeting green factory requirements;
f) Ensure that the factory achieves the expected results of its green manufacturing;
g) Guide and support employees to contribute to the effectiveness of the green
factory;
h) Promote continual improvement;
i) Support other relevant management personnel to demonstrate leadership, within
their area of responsibility.
4.3.2 It shall be ensured that the responsibilities and authorities of relevant roles are
assigned and communicated within the factory. Assigned responsibilities and
authorities shall include at least the following:
a) Ensure that factory construction, operation, maintenance meet the requirements
of this document;
b) Collect and maintain the evidence, that the factory meets the green factory
evaluation requirements;
c) Report to top management on green factory performance, including green
manufacturing performance.
4.4 Requirements for the factory
4.4.1 There shall be a green factory management organization, which is responsible for
the system construction, implementation, assessment, rewards related to green
manufacturing; establish a target responsibility system.
4.4.2 There shall be medium and long-term plans for green factories, as well as annual
goals, indicators, implementation plans. The above plans, objectives, indicators,
programs shall be feasible; the indicators shall be clear and quantifiable.
4.4.3 The concept and knowledge of green manufacturing shall be disseminated;
employees shall be provided with education and training on green manufacturing-
related knowledge on a regular basis; the results of education and training shall be
evaluated.
5 Infrastructure
5.1 Architecture
5.1.1 The buildings of whole vehicle manufacturing green factory in automobile
industry shall obtain certificates of land use rights, construction land planning permits,
environmental impact assessment approvals, construction project planning permits, etc.
5.1.2 It shall comply with the "three simultaneous" system (i.e., "it shall be designed,
constructed, put into production and use simultaneously"), which is stipulated in
national laws and regulations, such as environmental protection law, labor law, safety
production law, occupational disease prevention law and fire protection law; provide
relevant acceptance and evaluation reports.
5.1.3 The dangerous goods warehouse, toxic and harmful operation room, waste
treatment room of green factories in the automotive industry, that produce pollutants,
shall be set up independently.
5.1.4 The floor of the painting workshop for the pre-treatment of automobiles and the
electrophoresis process shall be subject to anti-leakage treatment.
5.1.5 The whole vehicle manufacturing green factory in automobile industry should
save materials, energy, water, land, renewable energy in construction, from the aspects
of building materials, building structure, lighting, greening and site, renewable
resources and energy utilization. It shall conform to the evaluation criteria of GB/T
50878.
5.1.6 The whole vehicle manufacturing green factory in automobile industry should
adopt multi-floored buildings.
5.2 Lighting
5.2.1 The artificial lighting of the factory area and each room or place of the whole
vehicle man...