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TSG ZB001-2008: Safety Technical Regulation for Oil and Gas Burners
TSG ZB001-2008
TSG Safety Technical Code of Special Equipment
Safety Technical Regulation for Oil and Gas Burners
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of the People's Republic of China
January 08, 2008
Introduction
In November 2004, the State Administration of Quality Supervision, Inspection and
Quarantine (hereinafter referred to as AQSIQ) - Special Equipment Safety
Supervision Bureau (Hereinafter referred to as Special Equipment Bureau) proposed
the working plan of safety technical regulation’s formulation and revision. In March
2005, China Special Equipment Inspection and Research Institute (hereinafter
referred to as China Special Inspection Institute) organized the drafting group; held
the first meeting of the drafting group in Shanghai; determined the drafting working
principles, main contents, main problems, and structure (chapters) framework. In July
2005, it formed the first draft of this Regulation, and convened a second drafting
working meeting that was participated by the drafting group and relevant experts, and
the first draft was discussed and reviewed. In June 2006, Special Equipment Bureau,
in Quality-Inspection-Special-Letter [2006] No. 31, sought the opinion with grassroots
departments, relevant organizations and experts, and citizens. In July 2006, it was
submitted to Special Equipment Safety Technical Committee of AQSIQ for review. In
September 2007, it was notified to WTO / TBT member-countries for assessment. In
January 8, 2008, it was approved-promulgated by AQSIQ.
Whether burners are able to operate properly is not only related to safety, but also
related to environmental protection and energy saving. In order to ensure the safe
operation of the burner, taking into account the environmental and energy
requirements, it specifies the oil and gas burners’ structure and design, installation
and system, Operation and maintenance, safety and control devices, technical data
and nameplate requirements etc.
The main drafting organizations and personnel of this Regulation are as follows.
China Special Equipment Inspection and Research Institute
Wu Guoliang Dou Wenyu
Fujian Jimei University
Yu Jianhong
Shanghai Industrial Boiler Research Institute
Zhang Ke Ye Mian Shi Xiangdong
Shanghai Lingyun Redsun Combustion Equipment Co.
Chen Shangbin
Jidong Petroleum Machinery Co., Ltd.
Table of Contents
Chapter 1 General Provisions ... 5 
Chapter 2 Structure and Design ... 7 
Chapter 3 Safety and Control Devices ... 10 
Chapter 4 Installation and System ... 15 
Chapter 5 Operation and Maintenance ... 17 
Chapter 6 Technical Documents and Nameplates ... 19 
Chapter 7 Supplementary Provisions ... 21 
Appendix A Definition for Models of Oil and Gas Burners ... 22 
Appendix B Requirements for the Arrangement of Safety Shut-off Valve
of the Pressure Atomizing Oil Burner ... 23 
Appendix C Requirements for the Safety Time and Maximum Permissible
Starting Thermal Power of the Oil Burner ... 27 
Appendix D Terms ... 28 
Attachment 1 "Safety Technical Regulation for Oil and Gas Burners"
(TSG ZB 001-2008) No.1 Amendment ... 31 
Safety Technical Regulation for Oil and Gas Burners
Chapter 1 General Provisions
Article 1 This Regulation is formulated to ensure the safe operation of oil (gas)
burner (hereinafter referred to as "the burner"), avoid and reduce accidents from oil
and gas equipment, ensure life safety and reduce property loss.
Article 2 This Regulation is applicable to burners for various oil and gas boilers, and
burners for other purposes may refer to this Regulation.
Article 3 This Regulation specifies the requirements for the burner with regard to its
structure and design, safety and control devices, installation and system, operation
and maintenance, technical documents and nameplate etc..
The dual fuel burner shall simultaneously meet the requirements for oil burner and
gas burner as specified in this Regulation.
The safety performance of the electrical control system for the burner shall meet
those specified in relevant technical regulations or corresponding standards.
Article 4 Without influencing the safe operation of burners, the fuel oil for oil burner
shall reach the viscosity as required for its normal combustion at the burner inlet.
Article 5 After the final design of new products, they shall be subjected to type test
carried out by the type test organization with the burner type test items approved by
the General Administration of Quality Supervision, Inspection and Quarantine of the
People's Republic of China (hereinafter referred to as "AQSIQ") and may then be put
into use only after the type test certificate is obtained, and shall be inspected
randomly once for four years.
Burners meeting any of the following requirements shall also be subjected to the type
test.
(1) If it is the first burner manufactured by the manufacturing organization;
(2) If the manufacturing organization re-manufacture the burner after having
stopped its manufacture for one or more years;
(3) If safety technical codes have requirements.
Chapter 2 Structure and Design
Article 7 Burners shall be such designed to meet the following requirements.
(1) Performances like the output thermal power of the burner shall be able to
reach those specified;
(2) Each part’s structure and its dimension shall be such designed to be able to
ensure the reliable and economic operation of burners while the safety of
operating personnel is ensured, and phenomena endangering the equipment
safety, like structural instability, deformation or cracking, shall be avoided;
(3) For burners equipped with flame observation aperture, accessories of such
observation aperture shall be possessed of adequate strength and be sealed
tightly to avoid flaming out or flue gas leaking out;
(4) Moving parts (fan and belt gear etc.) of burners must be designed with
protective devices to prevent foreign matters in influencing the normal and
safe operation of equipment, and the burner fan inlet shall be equipped with
reliable protective net enclosures;
(5) Air control devices shall be provided, and if the damper regulator is arranged
for them, it shall be clearly indicated for its position;
(6) For the multi-stage control or continuous control burner, its air and oil (gas)
control devices may be linked mechanically, electrically or in other modes.
Article 8 In addition to meeting those required in Article 7, the gas burner shall also
be such designed to meet the following requirements;
(1) Burners with the rated output thermal power greater than or equal to 350kW
shall be arranged with gas flow control device to ensure the adjustability of
the output thermal power within specified range, and the gas flow control
device of continuous control burner shall be clearly indicated;
(2) Filter device is
arranged at the inlet of the gas control valve, and the bore diameter of filter is not
greater than 1.5mm; permanent pressure testing points are arranged at both
the inlet and the outlet of the filter.
Article 9 All parts of the burner shall be made of appropriate materials to avoid the
reduction of its safety performance and operating characteristic during its normal
operation. Materials for manufacturing the burner shall meet the following
requirements.
Chapter 3 Safety and Control Devices
Article 13 Burners shall be equipped with ignition devices and able to ensure the
safe ignition of i...